1. Overview of core elements
1. Material mechanism: Polypropylene fiber has a hydrophobic structure and can remain stable in a pH 2-12 environment to avoid chemical corrosion.
2. Pore size and retention: The filtration level covers 5–20 μm, which can accurately intercept fine solid particles.
3. Structural strength: tear strength ≥ 250 N, supporting secondary pressing pressure of 0.6-1.0 MPa, ensuring long-term circulation without damage.
2. Typical applications and measured data
Printing and dyeing wastewater:
Case: A printing and dyeing factory in Jiangsu used 800×800 mm polypropylene filter cloth. After 1200 hours of continuous operation, the moisture content of the filter cake dropped from 75% to 43%, with no obvious pulling or clogging.
Chemical pickling liquid:
Comparative test: After 500 cycles of polypropylene filter cloth, the liquid flux still remains at 85%, while that of polyester filter cloth only remains at 60%.
Mine tailings dewatering:
Effect: 5 μm filter cloth can intercept >98% of tailings powder, and the solid content of the filter cake is stable at more than 30%.
The above cases not only verify the reliability of polypropylene materials under high-corrosion and high-load conditions, but also highlight its cost advantage with a cleaning and maintenance cycle of up to 800-1200 hours.
3. Selection Process and Maintenance Guide
1. Working condition analysis: Preliminarily determine the filter cloth material through particle size distribution and chemical composition testing.
2. Pressure and temperature matching: Select the corresponding thickness and model based on the equipment’s pressing pressure and operating temperature.
3. Life assessment: Develop a filter cloth replacement and backwashing plan based on the frequency of on-site operation and maintenance.
4. Regular maintenance: Use a combination of backwashing and chemical cleaning to prevent fiber clogging and performance degradation.