Revolutionizing Sludge Processing in Chemical and Food Industries

  1. Core Conclusions and Case Verification
    The latest practice shows that after adopting double diaphragm extrusion technology, the moisture content of the filter cake can be reduced from 65% to below 45%, and the dehydration efficiency can be improved by about 30% (on-site data of a printing and dyeing factory in Jiangsu); after the factory replaced the 800×800mm model, the daily sludge processing capacity increased by 20%, while energy consumption decreased by 15%.
  2. Typical Industry Practices
  3. Chemical industry: For suspended solids with a solid content of more than 10% in acid and alkali waste liquid, a membrane filter press is used to achieve a solid-liquid separation rate of 98%; the annual processing capacity of a chemical park reaches 500,000 tons, without secondary pollution feedback.
  4. Mineral processing technology: For mine tailings with a solid content of 30%, the daily processing capacity of a single plate of a 1000×1000mm filter plate model can reach 500m³;
  5. Pharmaceutical industry: Applying 0.4–0.6MPa air pressure in the secondary pressing link of the pharmaceutical factory, the moisture content of the filter cake is reduced from 70% to 40%, and the qualified rate of product batches is increased from 93% to 99%; 4.
    Food processing: After a sugar factory uses a customized filter plate aperture, the slag content of the sugar solution is less than 0.2%, and the daily processing capacity is 800 tons.
  6. Technical highlights and innovations